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New products of NII Stali.
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a) New generation of polymer fabric helmets (6B26, 6B27
and 6B28) with highest characteristics ever. The weight
of these helmets ranges from 0.9 to 1.15 kg with fragmentation
resistance (V50) up to 680 m/s. NII Stali proved again to
be the leader in this field. These hel-mets are in mass-production
and can be fitted with various devices such as night vision
equipment.

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| b) New titanium helmets Rys and Ural produced of new
high-strength titanium alloys are also in mass-production. The
Ural helmet weighs 300g less than its titanium counterparts
of 2nd protection class. |
c) New ballistic vest Visit-MM of 2nd protection class
with soft armor. It weighs only 2.7 kg at coverage of 30 sq.dm
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d) Poplavok series floating vests. These vests were
already demon-strated at the latest exhibition, but since then
the design has been improved in accordance with customers' requirements.
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e) The multipurpose vest was demonstrated with the whole range
of armor panels available (aluminum, titanium, Grade 44, 56 and
44C steel, ceramics), covering the whole range of protection classes.
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| f) SiC-based cast ceramics. For the first time this
type of ceramics was demonstrated 2 years ago but mass-production
was postponed due to the lack of funds. Its areal density is
340-360 g/sq. dm. |
g) Liquid armor. The first attempts of NII Stali to
apply its research po-tential in the field of liquid armor engineering
were demonstrated. This sample attracted big interest. |
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h) Transparent armor providing protection against 9
mm bullets of PM and UZI with high survivability and satisfactory
weight characteristics was developed by NII Stali in cooperation
with foreign companies. The first results of the collaboration
were demonstrated at the exhibi-tion.
i) Yana-10 and Yana A&B electroshock
batons. These new models with no doubt have new features
(Yana-10 is a remote model with disposable Tyser type cartridges,
Yana-A&B is a multipurpose model with the accumulator
rechargeable from the car cigarette lighter or household electric
network without removing it from the baton case. 2 Energizer-type
batteries can be used instead of the accumulator. The mass-production
is on the schedule.
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j) New 44C Grade steel features a little lower
ballistic resistance than Grade 56 steel, but it is several times
cheaper.
New products of other companies
It is important to point out a series of new materials
presented by Teijun (Twaron):
a)
3-component structure for ballistic vests of the 1st class according
to GOST Russian State Standard that consists of 6 layers of
250-tex Twaron and 6 layers of new non-woven two-layer polyethylene
com-position. The third component is one layer of coated Twaron.
This layer provides the required level of behind-armor trauma protection.
It weighs 1.4 kilos.
b) The same principle applies to IIIA level armor
of NIJ 0101.04 stan-dard. The pack with areal density of 3.6
kg/sq.m allows making the lightest ballistic vests of this class.
c) Calendered aramid fabrics for stab and puncture
protection. The new woven material of 55-tex untwisted filament
is subjected to cal-endering (flattening). 9 layers of such fabric
resist a 50 kJ stab.
The Russian company Omnitech presented the following products:
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| a) Polyethylene panels of 3rd protection class according
to GOST standard produced by the French company ARES. The
thickness of these panels is 18-20 mm, the area is 8 sq.dm.,
the weight is 1.4 kg (for comparison: the weight of the steel
panel of equal area and re-sistance is 3.7 kg). The panels have
an ergonomic profile. |
b) Panels of small ceramic cylinders in a polymer matrix
with pro-tection classes 6 and 6a. This technology was called
"syntactic ce-ramics", in foreign countries it is
called LIBA. The panels were also designed by ARES. Despite
of construction advantages of this armor (relative flexibility,
high survivability) it is unlikely to be used for per-sonal
protection equipment because its areal density is over 580-600
g/sq.dm. |
c) Russian company Splav have been trying to reproduce
this type of armor for 2 years. They are using it for protection
against APFSDS ammunition of caliber up to 30 mm. A whole family
of armor patterns with such protection level were represented on
the company's stand.
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d) A new armor panel of organic-composite discrete syntactic
ceramics was for the first time demonstrated by Armokom.
A standard armor panel weights 1.8 kg and provides the 3rd
protection class with high survivability. This panel is produced
of ceramic hexagons in or-ganic composite matrix.
e) Organic composite materials as such are widely used by
Armokom. According to Armokom, the organic-composite ceramic
helmet weights 3.5 kg and provides protection against
"long-barrel weapon" bullets. Last year this helmet
weighed 4.5 kg and featured 5th protec-tion class. Most experts
doubt acceptability of this helmet as the re-sult of high-speed
bullet impact on the head while wearing the helmet in the
common way can be catastrophic.

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f)
A new type of F110 Grade steel was patented by Fort Technology.
It has appeared to be a common bulletproof armor steel that is very
similar in composition to Grade 44 steel. It is produced at the
"Serp and Molot" factory. The quality of the bulletproof
steel at this factory including Grade F110 is very poor. Steel armor
panels of Fort Tech-nology are 0.6-0.8 mm thinner than armor panels
of common types of armor steel (C-85,Grade 44, Grade 96 etc.).
Using thin steel armor panels makes the company implement
the principle when the whole protection structure, including the
fabric pack, participates in protec-tion process. In this case the
steel armor panel is perforated, but the penetrated bullet with
fragments is stopped by the fabric pack. The total weight of the
protection structure in this case is minimal though the risk of
perforation of the whole structure is much higher because of the
lack of safety margin.
g) A whole range of vests and helmets made of discrete
fabric ma-terials (DFM) with rather good characteristics presented
on the stand of Armokom proves the fact that the company is persistently
develop-ing this technology. Though in the cause of service of DMF
helmets several shortcomings have been revealed. It was mentioned
that they are too bulky due to their large thickness; they have
low shock resistance and limited service life which is typical for
all aramid prod-ucts. At the same time, their weight (1.8 kg) is
close to titanium hel-mets (2.0 kg) of the same protection level,
which are much more comfortable and reliable.
There were also more protection structure solutions
and combina-tions of personal protection equipment than at the previous
exhibi-tion.
a) Ballistic vests for dogs were presented
by 2 companies - Ar-mokom and NPO "Spetsmaterialy". Putting
a bulletproof vest on the dog isn't a new idea. Armokom promoted
are no new ideas of dog clothing since that time.
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Armokom promoted such project
as long as 15 years ago |
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b) Nowadays much attention is paid to shield development
and many companies demonstrated a wide spectrum of various configurations
and protection levels of shields. For example, Armokom demonstrated
5 configurations including shields of pro-tection classes 6 and
6a. The weight of such shields with area of 50 sq. dm is no more
than 28 kg. The material is ceramics. Ac-cording to the most users,
though these shields are of good qual-ity they are very expensive
and disposable. A bullet hit leads to to-tal breakage. The issue
of repair is still under discussion.
Quite a number of shields were represented by Klass, Fort Tech-nology
and "NII Spetstechniki & Svyazi". You can see shields
of Klass on Photos 21 and 22.
c) EOD suits always attract much attention
of EOD personnel and a whole family of such ensembles, including
those made by foreign companies, were demonstrated. A similar suite
is pro-duced by Fort Technology.
An attempt to design an own version of EOD suite was made by NPO
"Spetsmaterialy". Though their ensemble is suitable only
for bullet protection not EOD operations
d) A suit for special operation teams by Armokom
is notable for its all-round protection against small and low-velocity
fragments (V50=320m/s) and bullet protection of vital organs. This
ensemble was demonstrated for the first time.
e) As for the suit for protection against cuts
represented by Ar-mokom, it's far from being a new product. It is
very similar to the cut-protecting suit designed by NII Stali 15
years ago.
f) Camouflage suit "Shishok" (left
photo) by Armokom can't be considered a new product either. Similar
suits are already produced by Splav, "Shturmsnaryazhenie",
NPO "Spetsmateri-aly" and a lot of minor companies
Armokom claims to have applied a new radar-absorbing
material called Bicarbalon effective in radar-range. But this isn't
a new ma-terial; it was developed 15 years ago by NII (research
institute) of Synthetic Fibers. It works in the narrow range of
wave lengths and provides signature reduction only from a limited
number of radar surveillance systems. As for optical camouflaging,
it has been proved long time ago that small painting pattern used
by Shishok isn't effective even at ranges of 50-150m.
Besides, this ensemble is useless for protection from
IR-reconnaissance de-vices, which are becoming essential at the
battlefield and protec-tion against them is very important and complicated.
NII Stali is currently developing similar ensembles but including
a complex of protection features. Information about this issue is
available on our site in the section "Misc. - articles of our
authors".
g) High-modular polyethylene helmet was represented
by Armokom for the first time. This helmet cannot be called outstanding
among the products of this type (it weighs 1kg and its fragmentation
protection is only 560 m/s)
h) Among the ballistic vests represented at the exhibition
only a vest by Techinkom is worth attention. It is the first demonstrated
con-cealable vest of protection class 6-6a. 2 ceramic panels
in a fabric case are used in this vest. SiC ceramics used in this
vest with the areal density of only 300 g/sq.dm is similar to boron
car-bide-based ceramics. Though it's not clear how the engineers
managed to solve the problem of behind-armor trauma, which is very
important in ceramic structures.
i) "Uvikom" is demonstrating quite a good
metal fibre-reinforced material not for the first time. Cut
protection gloves produced of this material cost $10 only.
These are the most interesting new products in the field of personal
protec-tion equipment demonstrated at INTERPOLYTEX-2007.
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